Do not tighten screws at this time. Main drive gear 2 removal requires replacement of the main drive gear bearing 7 or 14. Tap crankcase gently with rawhide mallet to loosen and sm06549 separate the halves. Do not use unhardened parts. As the trans- mission runs, each shifter fork develops a certain wear pattern with its mating parts.
Brake pad backing plate Figure 2-65. Tighten the front screws first to 12-18 ft-lbs 16. Do not smoke or allow open flame or sparks near fuel before supply line is disconnected. Inspect both gerotor sets for wear. Incorrect alignment can adversely affect stability and handling, which could result in death or serious injury.
Right rear lighting harness 3. Remove two screws 5 and footrest support bracket 6 from frame 7. . Never bend belt into a reverse loop. Stripped wire lead Figure A-38. Right wire harness caddy 2.
This bracket includes a license plate lamp module. Handlebar Switch Clamp Screws 6-96 2013 Sportster Service: Electrical. Crimp the lead in the insert 2. Recommended Shock Preload: Five Position. Carefully release each top bundle and fan the spokes around the rim edge.
Once the pistons have been fully retracted into their bores, pull pad pin part way until inside pad drops free. Remove two screws 7 securing rear isolator mount 2 to left side of frame. Do not use them on live electrical cir- a light grade oil. Assembling Inner Rocker Cover typical Valves Replace the valve if there is evidence of burning or cracking. Then tighten nut 15-19 degrees of rotation. Failure to read and understand all precautions contained in warning, could result in death or serious injury. Slide idle cable 3 out through slot in cable guide.
Remove fasteners 1 , cover 2 and gasket 3. Turn the axle adjuster nut 2 on each side of rear fork an equal number of turns counterclockwise to release belt tension. Upper front bundle Figure 6-105. Clymer manuals are copyright protected. Remove right side lower shock absorber mount locknut 1.
Operators and maintenance personnel must read this manual before operating or maintaining this machine. Vehicles with mid controls are equipped with an extra heat shield 2 on the rear exhaust pipe. Rocker arm shaft 2 sm01516a 3. Outer spokes 1 have short heads. Install bleeder valve 12 on caliper housing if removed. One is feed and the other scavenge return.
Remove Ground Secondary Lock Figure A-28. Insert valve collar retainers 7 into upper collar, making sure they engage groove in valve stem. Remove rider's seat and passenger pillion. Install new split bearing 17 in 2nd gear position on shaft. Place exhaust pipe flange 9 , exhaust gasket retaining ring 8 and new exhaust port gasket 7 over front end of Tighten four nuts at cylinder head exhaust studs to. If replacing both the socket and pin housings, the black may be substituted for the gray.