Every biker would want their bike to be in its tip-top condition. Recommended Amount: Do not disassemble the fork cap assembly. Remove the fuel tank using the procedure in the Service Manual. Remove the crankcase breather tube plug 1 from the tube 2 and drain deposits into a suitable container. Remove the throttle drum cover bolt 7 and 5. Front Suspension Adjustment Adjustments for Type of Track Hard-surfaced track Begin with the standard setting.
The old tube will probably be stretched and, if installed in a new tire, could fail. Install the spark plug page 55. If you should ever lose this file or even if it is accidentally deleted, we offer a lifetime of Free-replacement facility. Sand often requires a bit more rebound damping to minimize rear end kick. Remove the four screws and diaphragm cover. The best way to organize worked best at a particular location.
If the measurement exceeds the service limit, replace the chain. Remove the fuel tank page 30. If the label comes off or becomes hard to read, contact your Honda dealer for replacement. During this period, avoid full-throttle starts and rapid acceleration. Set the fork damper 1 in a vise with a piece 23. Remove the subframe page 32. Measure the length of the lock nut 2 and 10.
We take great pride in the accuracy of information given in this manual, but motorcycle manufacturers make alterations and design changes during the production run of a particular n motorcycle of which they do not inform us. Screw in the lock nut 7 to the fork damper 14. Servicing Your Honda Servicing Your Honda. This manual is available for an instant download. Intricately laid out and highly detailed index gives you a clear picture of the contents of this service manual. This manual is available for an instant download. Installation can be done in the reverse order of removal.
The respective headings can be entered in the list of contents. Loosen the insulator band screw 2. Every part of the engine and chassis has been thoroughly studied and explained in exploded views for easier recognition. To help get Is Your Motorcycle Ready to Ride?. In such a case, there is no need to panic because we got you covered. Remove existing front wheel assembly. Remove the carburetor page 119.
Left-hand and right-hand descriptions of the machines and their component parts refer to the right and left of a given machine when the rider is seated normally. Tighten the lock nut 2 fully and measure the Fork Assembly thread length A as shown. Remove the spark plug page 55. Wipe the oil completely off the fork damper. If you decide to do your own maintenance, use only genuine. This section also Safety Labels.
It is compiled in the popular. Disconnect the rear suspension 5 , upper. Remove the shroud B bolts 3 and shrouds 4. Remove the nuts, clean the threads of both the nuts and bolts, apply Pro Honda Hondalock or an equivalent and tighten to the specified torque. Remove the link arm torx screw 6. Clean the fork assembly, especially the sliding 17.
Replace the diaphragm, spring, cover, and screws with new parts included in the kit. As mentioned before, this manual has covered all the topics, A-Z, front to back of the bike. Right when the transaction is made, the Manual shall be sent to you in the easy-to-access. T he respective headings can be entered in the list of contents. Discard all other valve stems. Calculate the free sag dimension.
Operate the throttle grip to ensure that it functions smoothly and returns completely. Clean heavily-soiled wheel surfaces using Harley-Davidson Wheel and Tire Cleaner, applied with Harley Wheel and Spoke Brush. Gasoline is highly flammable and Never use stale or contaminated gasoline. Automobile and Light Truck Certification Categories. Install the new diaphragm with the plastic retainer facing the diaphragm cover. Measure the float level 25 with the float 11 and accelerator pump cover 12. There is invariably some alternative means of slackening or removing some vital component when service tools are not available and isk of damage has to be avoided at all costs.
Measure the diameter of the drive chain decrease slack or clockwise to increase slack. Install the fuel tank and the seat pages 29,31. As a result, the hands seen in the photographs are those of the author. . Even the machines are not new: examples that have covered a consider- able mileage were selected so that the conditions encountered would be typical of those found by the average owner. Then insert the tensioner stopper fully to hold the stopper in the fully retracted position. Calculate the race sag dimension.