For this reason, it is recommended to use a tire changer that can satisfy this sealing requirement and can make the operation efficient as well as functional. The removed oil seal must be replaced with a new one. Fill the intake and exhaust ports with gasoline to check for leaks. Replace hoses every 4 years. All pages are printable, so run off what you need and take it with you into the garage or workshop. Handlebar switch lead wire R To the Handlebar switch lead wire L tachometer Clamp Clamp Clamp Ignition coil high tension cord Pass the lead wire Wiring harness outside of the terminal. What is the reason for this notice? These affected devices are indicated in the code form.
Before inserting each piston into the cylinder, check that the gaps are so 120 ¡ located. This 50:50 mixture will provide the optimum corrosion protection and excellent heat pro- tection, and will protect the cooling system from freezing at temperatures above —31 °C —24 °F. Replace the gaskets with new ones. Heavy carbon deposit on piston crowns Clean. Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. Refer to page listed in each section for removal and reinstallation instructions. When installing the plate, fit the protrusion B of plate to the one of the bearing stopper grooves.
If any defects are found, replace the boots with new ones. Once the nut has been removed, they are no longer of any use. Can I print out a page? Store the motorcycle in an area away from any flame or ignition sources. The speedometer pointer is driven by the stepping motor. Use a new dust seal to prevent oil leakage. Therefore, main- tain the correct tire pressure for good roadability and a longer tire life. Drive and driven bevel gears damaged or worn Replace.
Cam chain tensioner nut: 10 N·m 1. Generator cover plug: 16 N·m 1. Check the exhaust control valve actuator 2 for its movement when the ignition switch is turned on. Tappet clearance out of adjustment Adjust. If each plate is not within the service limit or standard range, replace it with a new one.
If the interlock system does not operate properly, check each component for damage or abnormalities. If the resistance is not within the stan- Ω dard range, replace the ignition coil with a new one. An excessive runout is usually due to worn or loosened wheel bearings and can be reduced by replacing the bearings. Make sure that the length A is not less than 6. Improper use can cause damage to the motorcycle and tester. The directional arrow on the tire should point to the wheel rotation, when remounting the wheel. Always use extreme caution when handling gasoline.
Q, Will this Manual expire in 12 months or will I have to pay a renewal fee? If engine oil is leaking, visually inspect the oil seal and O-ring. Conrod bearing cap bolt Initial : 35 N·m 3. Turn the exhaust camshaft so that the arrow is aligned with the gasket surface of the cylinder head. If the cylinder does not come off, lightly tap on the finless portions of the cylinder with a plastic mallet to make the gasketed joint loose. For E-03, 33 2 480 mm 97. Never reuse brake fluid left over from the last servicing or stored for long periods. If you believe that 1 Suzuki or your Suzuki dealer has failed to or is unable to perform the recall service without charge, or 2 Suzuki has failed to or is unable to perform the recall.
If the tester reads under the specified value, replace the gen- erator with a new one. If any stickiness is noted or ratchet mech- anism is faulty, replace the cam chain tension adjuster assembly with a new one. Clamp Clamp Face the clamp locking part downward. Broken bearing in steering stem Replace. Test the thermostat at the bench for control action, in the follow- ing manner. If any damage is found, replace it with a new one. You name it and its in here.
After removing the front fork cap bolt 5, avoid hold- ing the outer tube vertically by hand to prevent the inner tube from falling and damaged. If the fuel pump motor does not make operating sound, inspect the fuel pump circuit connections or inspect the fuel pump relay and tip-over sensor. Periodic mainte- nance records kept at your dealership should include compression readings for each maintenance service. Engine removal is sequentially explained in the following steps. Refer to the engine removal and the engine disas- sembly sections for secondary bevel gear assembly removal. It contains everything you will need to repair, maintain, rebuild, refurbish or restore your motorcycle. Turn the intake camshaft so that the arrow is aligned with the gasket surface of the cylinder head.
Too wide spark plug gaps Adjust or replace. If engine coolant is leaking, visually inspect the mechanical seal and seal washer. The color on each lead wire refers to the appropriate fuel injector. Use fork oil or equivalent. Inspect the throttle valve synchronization periodically.